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PVC Pipe Making Machine

PVC Pipe Making Machine, Plastic Pipe Making Machine, PVC Pipe Making Machine, PVC Double Screw Extruder, PVC pipe making machine, PVC Pipe Extruder, PVC Pipe Evtruder[09-01-10 23:44:58]

The PVC pipe making machines use PVC resin along with certain stabilizers and modifiers, and combine them in pre-determined proportions, heated, pressed and fed into the extruding unit. Then, the mixed PVC resin is poured in corrugated molds, cooled and cut into pipes. An automated sensor is used to cut them into pipes of desired length and later stacked. It can be widely used in fields such as sewage processing, chemical transportation, water delivery and so on.

All data below are based on our previously successful experience, we can adjusted the specification according to your requirement.

Proposal for rigid plastic pipe production line
SG160 (PVC) Double Screw Extruder

Commercial offer

1. SJSZ-65/132 PVC pipe line production line
SJSZ-65/132 Extruder : usd76830
SSRL-Z200/500 mixer: usd12500
SWP320 plastics breaking machine: usd1500
SGK-200 plastic rigid pipe expander: usd33000
Total: usd123830 FOB China
2. Option: SJSZ-51/105 Extruder: usd47560

Equipment of complete PVC pipe production line

1. SJSZ—65/132 taper double screw Extruder 1set
2. SSRL-Z200/500 mixer 1set
3. SWP320 plastics breaking machine 1set
4. SGK-200 plastics rigid pipe expander

Note: PVC power material can be feeded directly to taper double screw Extruder to be extruded pipe line. Don’t need to be granulated.

SJSZ-65/132 Taper double screw Extruder production line

SG160(PVC) Plastics pipe line extruding production line is consisted by follow machines: SJSZ-65/132 taper double screw Extruder, die, vacuum diameter fixed device, haul off ,cutter,etc. being used to produce rigid pipe line from φ75～φ160

Specification

SJSZ-65/132 taper double screw Extruder

1. extruding system
screw diameter: φ65mm/φ132mm
L/D ratio: 22:1
Screw material: 38CrMoAlA
Screw material heat treatment: nitrogenized
Screw surface hardness: HV700-940
Screw body hardness: HV> 940
Screw rotate speed: 40 r.p.m
Max capacity: 200kg/h
Machine center height: 1000mm

2. temperature control system: digital meter, ±1℃

screw body heating and cooling system

heating section: 4 sections
heating total power: 24kw
heating mode: cast aluminium heater
heating voltage: 380V
screw body cooling mode: cooling wind
cooling section: 4 sections

screw temperature control system

hot oil pump motor power: 1.1kw
hot oil pump flux: 6 L/min
hot oil pump pressure: 2.5Mpa

3. drive system

main motor model: Y225S-4
main motor power: 37kw
speed adjustment: VVVF

4. vacuum exhaust system

vacuum pump motor power: 2.2kw
max vacuum : -0.09 Mpa

5. material feeding system

motor model: Y100L-4 VVVF
motor power: 1.1kw
screw diameter: φ65 mm

plastics podwer automatic feeding machine

model: ZJF300
max feeding capacity: 400kg/h
motor power: 1.5kw
hopper capacity: 120kg
stock box capacity: 200kg

Die

product scope: φ75、φ90、φ110 、φ160mm
material: 45#
flow channel surface hardness: HV>670
die cap: bracket structure
the other will be made according to customers requests.

Vacuum diameter fixed device

effective length of vacuum diameter fixed pipe: 6000mm
material: stainless steel
vacuum pump motor power: 2x5.5kw
vacuum section: 2 sections
cooling mode: cycled water spraying cooling
cooling medium: purified water
sprays: 150 pieces
water pump power: 5.5kw
haul off motor power: 1.1kw
water comsuming: 20m³/h

Track type haul off

haul off motor power: 2.2kw VVVF
haul off speed: 0.3-3.0m/min
effective length of track: 2000mm
clamp mode: pneumatic clamp with adjustment

Automatic fix length cutter

cutting diameter scope: φ75～φ160mm
max cutting thickness: 30mm
saw diameter: φ205mm
move frame distance: 800mm
cutting rotate speed: 6-72s/r
cutting motor power:2.2kw
bits sucking motor power: 2.2kw

Stack frame

Frame length: 6000mm

SSRL-Z200/500 mixer

1. function

the mixer combines hot mixing and cold mixing technical process together, feed heated mixed material into cold mixing system automatically. Makes it cool and exhaust air and prevents agglomeration. It is ideal machine for mixing PVC material with prescription materials.

2. main parameters

total cubage: 200/500L
effective cubage: 130/320L
motor power : 30/42/11kw
rotate speed: 475/950/130r.p.m
water comsuming: 5T/h
heating/cooling mode: electical/self friction/water
mixing time: 8-10min
overall size: 4500x2200x2500

SWP320 plasics breaking machine

1. function:

SWP320 is a breaking machine designed to break recycled and wasted plastics. In low noise with removable knives. Makes it possible to abrade knives after being blunted. The machine can be used to break wasted PVC pipe line into pieces again and be processed again.
2. main parameters
rotate knives diameter: φ320mm
rotate knives quantity: 6 pieces/ 2 sets
rotate knives speed: 650 r.p.m
fixed knives quantity: 2 pieces
aperture of screen plate: φ8mm
breaking capacity: 250-350kg/h
main motor power: 11kw
overall size: 1613x1150x1910mm

SKG-200 rigid PVC pipe line expander

1. function

SKG-200 is designed to expand rigid pipe line which input out diameter is larger than 75-200mm. It can be used both independently and assembled with Extruder production line. It takes inner expanding mode and cools with strong water cooling, makes pipe line not be easy to be distorted.

2. main parameters

pipe line out diameter: φ90—φ200mm
working fixed length: 4-6m
hydraulic pressure oil motor power: 2.2kw 1430r.p.m
pump model: V18-A1-R-A
pump rating pressure: 6.3Mpa
pump capacity: 0-18L/min
electrical heating power: 8kw
max heating temperature: 350℃
electrical system: PLC
working capacity: 10-30 pieces/h
total power: 10.5kw
overall size: 6800x1800x1850

Option:

SJSZ-51/105 Taper double screw Extruder production line

Which is designed for products the diameter is fromφ20--
φ60mm.

Specification

SJSZ-51/105 taper double screw Extruder

1. extruding system

screw diameter: φ51mm/φ105mm
L/D ratio: 22:1
Screw material: 38CrMoAlA
Screw material heat treatment: nitrogenized
Screw surface hardness: HV700-940
Screw body hardness: HV> 940
Screw rotate speed: 40 r.p.m
Max capacity: 120kg/h
Machine center height: 1000mm

2.temperature control system: digital meter, ±1℃

screw body heating and cooling system

heating section: 3 sections
heating total power: 18kw
heating mode: cast aluminium heater
heating voltage: 380V
screw body cooling mode: cooling wind
cooling section: 3 sections

screw temperature control system

hot oil pump motor power: 1.1kw
hot oil pump flux: 4L/min
hot oil pump pressure: 2.5Mpa

3.drive system
main motor model: S180-4
main motor power: 22kw
speed adjustment: VVVF

4.vacuum exhaust system
vacuum pump motor power: 1.5kw
max vacuum : -0.09 Mpa

5. material feeding system
motor model: Y100L-4 VVVF
motor power: 1.1kw
screw diameter: φ65 mm

plastics podwer automatic feeding machine

model: ZJF300
max feeding capacity: 200kg/h
motor power: 1.5kw
hopper capacity: 120kg
stock box capacity: 200kg

Die

product scope: φ20、φ32、φ50 、φ60mm
material: 45#
flow channel surface hardness: HV>670
die cap: bracket structure
the other will be made according to customers requests.

Vacuum diameter fixed device

effective length of vacuum diameter fixed pipe: 6000mm
material: stainless steel
vacuum pump motor power: 5.5kw
vacuum section: 2 sections
cooling mode: cycled water spraying cooling
cooling medium: purified water
sprays: 150 pieces
water pump power: 5.5kw
haul off motor power: 1.1kw
water comsuming: 20m³/h

Track type haul off

haul off motor power: 2.2kw VVVF
haul off speed: 0.3-1.0m/min
effective length of track: 1000mm
clamp mode: pneumatic clamp with adjustment

Automatic fix length cutter

cutting diameter scope: φ20～φ90mm
max cutting thickness: 30mm
saw diameter: φ105mm
move frame distance: 500mm
cutting rotate speed: 6-72s/r
cutting motor power:2.2kw
bits sucking motor power: 2.2kw

Stack frame

Frame length: 6000mm

After saling PVC pipe making machine, if necessary, We will send one or two engineers to set up and commissioning of the PVC pipe making machine until it running in normal state. Druing the time your workers who will operate the PVC pipe making machine will be trained.