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UHT Milk filling & packaging machine

Milk Aseptic packaging machine,UHT milk filling & packaging machine[08-12-03 23:39:06]

CLIMA UHT milk filling & packaging production line sets out to produce high-quality aseptic milk through the sterilization process UHT (Ultra High Temperature). In the production procedure, milk is heated to a very a temperature within a short time, after the sterilazation and cooling, the milk is aseptically packaged in steriled containers.

All the data below are only for reference, we can adjust the specification according to customers' requirement.

CLIMA milk sterilizer

The whole set of milk sterilizer contains milk collecting sector; blending, pre-sterilization, accumulation part; instant cleaning system, UHT aseptic milk filling and UHT aceptic milk packaging.

No	Description	Model
Milk Collecting Part		c
C	Milk collecting trough	300L
	Auto weight system	500kg
	Milk feeding triugh	300L
	Milk pump	10TH 24m
	Connetion filters	φ38
	Cooling plate	16m2 ZY-BR26-S-16
	MIlk temperature keeping tank	2000L
	Temperature meter	c
	Cip bac haul pump	20t/h 36m 5.5KW
	Cip adjusting plate	2000×2000
	No 1 control panel	c
Blending, pre-sterilization,accumulation Part		c
c	Emulsification tank	600L
	Centrifugal pump	5T/H 24M
	Heating plates for pure water	6m2 ZY-BR26-S-6
	Temperature meter	0℃～150�?PT
	Filter	φ51 80mesh
	Pre-sterilization system	500L/H 40�?85�?45�?5�?
	Accumulation tank	600L
	Centrifugal pump	5TH 24M
	Cip backhaul pump	20t/h 36m 5.5KW
	No. 2 Control panel	c
Instant Cleaning System
Instant Cleaning System		one outlet
c	Unit CIP tank	600LX3
	Pump	10 t/h 36m 3kw
	Heating Plates	6m2 ZY-BR26-S-6
	Pipe type filter	φ51
	Outlet Funnel	φ400×φ63
	Pipes and valves	c
	No.4 Control panel
Aseptic family size bag packing
c	Aseptic milk packer	2000P/H 500ML
	UHT pipe type sterilizer	0.5T/h
	Premixer	HOMG-Q500-P25

Auxiliary equipment of Milk sterilizer
No	Description	Model
1	Stainless Pipes and Valves	proposed buy at local
c	Pipes and valves in public use	proposed buy at local
2	Electrical materials	c
3	General electricity
c	General electricity cabinet
c	Transformer	380V proposed buy at local
4	Cooling system	c
c	Screw pressurer
	Condenser
	Evaporator
	Pipe pump	10TH
	Ice water pool	8m2
	Cooling water pool	8m2
	Cooling water tower	c
	Controlling system
5	Compressive air system
c	No oil compressive air	1m3/min 1MP
	Active carbon filter	c
	Filter Air stock tank	1m3
6	Boiler System	0.5TH
7	Walter treatment	c
c	Water tank(monolayer)	2000L
	Carbonsand filter unit	1T\|H
	Pump	10TH 36m
8	Cooling milk tank	2T not including automobiles

Technical Specification of milk sterilizer production line

Production type and capability：UHT milk, capability:500L/h.
Packaging type：Aseptic soft packing (paper-aluminum pouch) adaptable for pure aseptic milk and nulti-tasty asepsis milk, quality guarantee period for normal temperature is 1-3 monthes.

Milk sterilizerpackaging production line producing requirements:
�?�? Milk collecting section in milk sterilizer production line:
a. Milk collection trough collected with milk tank, after measured by auto weight system, milk is transported through cooling plate which with the cooling temperature of 10℃～4�?Milk collecting flux: 10 t/h.
b. Milk keeping tank system: Indoor heat preservation milk tank
c. Labor needing�? person
�?�? Blending section in milk sterilizer production line
a. Melting powder, essence, stabilized material, sugar will be melting in two emulsification tank in 600L.
b. Water for procession is treated by sand filter first then carbon filter, water for blending is heated by plate heat exchanger, which flux capability is 10 t/h. Steam consumption is 60KG/H in this part.
c. Blending temperature: 45℃～55�?pressure: 0.2MP, Steam consumption: 80KG/H, steam heating.
d. Labor needing�? person
�?�?Pre-sterilization section in milk sterilizer production line
a. Blended milk need to pre-treat and refrigerate. Milk feed in emulsification tank, where temperature range is 45°�?5°,while temperature of bacterium killing is 85�? after heat preservation of 15s, milk flow out at the temperature of 5�?Steam consumption at this section is 100KG/H, runoff is controlled by hand.
b. After treatment mentioned above, material will be transported and storaged in amortizing tank.
c. Labor needing�? person
�?�? UHT bacterium-free section in milk sterilizer production line
a. UHT bacterium killing temperature: 137�?heat preservation: 4s,capability: 0.5 t/h, liquid inlet temperature: 5�?exceeding temperature�?5 �? steam consumption: 140KG/H.
b. Main equipment designed in tube type milk sterilizer
c. Homogenizer：low speed in 25mpa，capability:0.5 th, homogenizing temperature�?5�?
d. Labor needing�? person
�?�? Packaging section in milk sterilizer production line
a. Adopting soft Paper-aluminum pouch packaging machine with the capability of 2000p h, packaging range from 500ml to 1000ml.
b. Packaging machine is connected with UHT bacterium killing machine airtightly. In order to keep positive pressure of liquid, circumfluence designing is needed.
c. Labor needing�? person
�?）Hand operating CIP system in milk sterilizer production line:
a. Linking water tank, acid tank as well as alkali tank together, which can be feeded with steam and washed with hot lotion unitely.
b. Adopting Centrifugal pump with 36M raise distance, which should be protected against acid.
c. Adopting 6M2 Plate heat exchanger, where washing lotion is heated by steam.
d. Unit CIP system steam consumption: 120 KG/H
e. Hand control, equipped with pipe type filter and filler.
f. HNO and caustic soda is served as washing lotion, which is blending in CIP tank.
g. Labor needing�? person
e. CIP cleaning principal of milk sterilizer production line:
1. All the equipments, containers as well as pipes should be cleaned after producing process is over.

Our Proposal on Plant Construction of milk sterilizer production line
1. Height requirement for Pre-disposaling room �?.5M, 7.5M is proposed.
2. Height requirement for inter packaing room should be 6.5-7.0M, flat ceiling is demanding. Pure air feeding is indispensable, positive pressure: +0.005mp.
3. Special construction requirement on aspectic milk producting,
* Metope requirement: height requirement of white glazed tile should be 1.5-2m.
* Floor requirement: acid-resistant、alkali-resistant、protection against slick
* Drainage requirement: floor drain is demanding
* Ceiling requirement: production against the tide、mould、water leaking
* Ventilation requirement: Set plant ventilation system
Set air condation on ceiling
* Lighting requirement: Daylight lampsodium lamp is needing for normal use,
Set mercury lamp and ultraviolet radiation lamp in milking filling room,
Set mercury lamp and sodium lamp in bacterium-killing room and packaging room.
4. Overall dimensions：Equipments setting: 18000×12000MM2
Plant: 40000×24000MM2 （including storeroom，repairing room，refrigeration room，office etc.�?

After saling milk sterilizer, if necessary, We will send one or two engineers to set up and commissioning of the milk sterilizer until it running in normal state. Druing the time your workers who will operate the milk sterilizer will be trained.